Cov pob zeb nyuaj xws li granite, basalt, thiab quartz muaj Mohs hardness ntawm 6-8, ua rau muaj kev cuam tshuam loj heev. Txawm li cas los xij,ultra-thin multi hlau saw tshuabs tuaj yeem ua tiav kev txiav ruaj khov. Cov txheej txheem txiav ib txwm pom muaj ntau qhov tsis zoo hauv cov xwm txheej zoo li no: nquag xaim tawg, ntu ntu ntuag, thiab kev siv zog ntau zuj zus hauv ib cheeb tsam. Cov ntsiab lus mob tseem ceeb yog nyob rau hauv peb qhov chaw tseem ceeb: kev txiav qis qis, cov khoom siv ceev ceev, thiab kev sib txawv yooj yim precision.
Core Feasibility: Technical Support rau Hard Stone Cutting Capabilities
ultra-thin multi hlau saw tshuab abrasive xaiv xav tau qhov sib txuam: 0.5-0.8mm abrasive yog nyiam rau txiav siab- pob zeb hardness, thaum 0.3-0.5mm abrasive yog siv rau kev ua 3-5mm ultra-thin slabs. Los ntawm kev sib koom ua ke ntawm kev hloov kho abrasive, kev txhim kho cov cuab yeej, thiab cov txheej txheem optimization, cov cuab yeej tuaj yeem hloov kho kom haum rau kev txiav cov pob zeb hardness siab.
Cov tub ntxhais abrasive siv pob zeb diamond nrog Mohs hardness ntawm 10. Los ntawm cov resin- kev sib koom ua ke kom zoo thiab ntau- txheej txheem txheej txheem, nws tuaj yeem tuav tus kheej- cov khoom ntse thiab tsis txhob dulling nyob rau hauv siab - qhov chaw tiv thaiv.
Cov cuab yeej siv dual -kem qauv, ceramic qhia log, thiab servo tensioning system kom ruaj khov ntawm cov hlau pom nyob rau hauv siab nro ntawm 15-18N, tsis muaj deflection lossis vibration.
Los ntawm kev sib txuas ntse ntawm kev txiav quab yuam sensor thiab lub cev muaj zog sib txawv, kev pub ceev thiab xaim pom kev sib hloov ceev tuaj yeem hloov kho lub sijhawm tiag tiag kom paub meej cov ntsiab lus nyuaj hauv lub pob zeb, ntsuas qhov kev ua tau zoo thiab xaim pom lub neej.
Tam sim no, cov khoom siv tau ruaj khov txiav granite nrog Mohs hardness ntawm 7 thiab quartz nrog hardness ntawm 8, huab hwm coj- ua 3-10mm ultra-slabs nyias nrog kev txiav raug ntawm ± 0.03mm thiab nto smoothness ripple Tsawg dua los yog sib npaug rau 0.02mm cov txheej txheem siab.
Cov Ntsiab Lus Tseem Ceeb: Kev Txhaum Ua Ntej Hauv Peb Cov Ntsiab Lus Mob
1. High-Abrasion-Resistant Pob Zeb Diamond Hlau: Core Consumable rau Hard Pob zeb
Hais txog kev hnav sai sai tshwm sim los ntawm siab- pob zeb hardness, kev hloov kho tshiab thiab kev ua kom zoo dua qub yog ua los ntawm qib siv tau:
Abrasive Hom:Cov khoom zoo tshaj plaws -bonded pob zeb diamond hlau txo tus nqi tawg los ntawm 30%, ua tiav qhov kev txiav zoo ntawm 700-800 meters rau granite, thiab txo cov nqi siv tau los ntawm 40%. - Abrasive Parameters: Siv 60-80 mesh coarse-grained pob zeb diamond, ntau txheej txheej txheej (5% spirally txiav) los ntawm 25%.
Txhim kho substrate:Siv siab -carbon steel hlau + npib tsib xee alloy coated substrate, tensile zog Ntau tshaj los yog sib npaug rau 3000MPa, seem sib txawv tswj nyob rau hauv ± 0.02mm.
2. High Rigidity Equipment Configuration: Hardware Guarantee Against High Resistance
Thaum txiav siab - pob zeb hardness, qhov sib cuag quab yuam mus txog 15-20N (ob npaug ntawm pob zeb mos). Hardware upgrades kom raug thiab stability:
Tshuab Lub Cev Qauv:40Cr hardened kem, beam deflection Tsawg dua los yog sib npaug rau 0.01mm / m, xaim pom parallelism yuam kev Tsawg dua los yog sib npaug rau 0.02mm, zam lub tshuab lub cev deformation.
Guide Wheel System:HRC 65 silicon nitride ceramic guide wheels (hnav tiv taus 10 npaug ntawm cov hlau qhia log), V-groove raug Tsawg dua los yog sib npaug rau 0.005mm, pob zeb diamond hlau sib txawv tsawg dua lossis sib npaug li 0.008mm.
Tensioning thiab Tsav:Servo lub cev muaj zog + pob ntsia hlau tensioning (qhov tseeb ± 0.1N), 15-18kW hloov pauv zaus tsav lub cev muaj zog, siab load kub Tsawg dua lossis sib npaug li 60 degree.
3. Intelligent Process Parameters: Lub ntsiab logic ntawm dynamically ntsuas efficiency thiab lifespan
Ua raws li lub hauv paus ntsiab lus ntawm "ruaj khov qis- txiav ceev, quab yuam tswj qhov tseem ceeb," cov txheej txheem tsis raug teeb tsa:
Txiav ceev:Cov pa 30-35m / s, qhov zoo tshaj plaws rau kev txiav qib 7 granite yog 10m / s.
Feed Rate:Baseline 0.6-1.0mm/min, kaw-voj quab yuam tswj (torque threshold 15-20N), dynamically adjustable raws li pob zeb hardness.
Txiav Fluid Supply:0.6-0.8MPa siab-siab ob npaug-sided tshuaj tsuag, ua ke nrog ethylene glycol low-temperature coolant (xaim pom kub tsawg dua lossis sib npaug li 40 degree) thiab tus neeg saib xyuas siab heev, txo qhov kev txiav tawm ntawm 15%.
